The Line is a modular overhead conveyor for bicycles and e-bikes up to 40 kg. Factory OS runs every cycle on it and shows you exactly where the time goes.
Overhead assembly, measured to the second. Ergonomic positioning of the bicycle frame 360° positioning on the X and Y axes Height adjustment at every station Anti-flicker LED lighting right above the workpiece Digital work instructions at every station Takt and cycle time, measured per station Traceability and quality records for every bike Connected to your ERP, MES, WMS and PLCs
- 40 kg maximum per bicycle
- 360° clamp rotation, X and Y
- < 65 dB on the floor while running
- 2–6 m per section, lines up to 100 m long
- CE certified, safety-rated PLC keeps motion authority
Built for the plant floor, not the brochure.
Bikes hang from the rail and come to the operator. The floor underneath stays clear for parts supply, and every station can be moved when the product changes.
- Sections from 2 to 6 m and station spacing adjustable to the millimetre, so the line follows your takt instead of the other way round.
- Clamps rotate 360° on two axes. The operator turns the bike, not their back.
- Low-friction drive with programmable, smooth movement, on lines from one section up to 100 m.
- Standard commercial components throughout, so maintenance is a parts order, not a service contract.
On the floor
Sections of The Line as installed, from the empty hall to the first bikes on the clamps.
Factory OS Line 1, running Shift B, 14:32
Planned takt01:30
Current cycle01:12
Output this shift118
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- done
- still working, holds the line
- waiting
- empty, excluded from the cycle
Every cycle becomes a number you can act on.
Factory OS turns the BOM and production orders into digital work instructions at each station, then times each station independently. The slowest one is never a guess again.
The operator sees
The bike model, the operation, the work instruction, planned takt and elapsed time. One tap confirms completion.
The supervisor sees
Which station holds the line, takt deviation, output per hour and shift, recurring bottlenecks.
Runs standalone or connected to your ERP, MES and WMS, torque tools, scanners and PLCs.
How one production cycle runs on The Line
- Step 1
Load the process
The active product, stations and operations for this cycle.
- Step 2
Show the tasks
Each operator gets only what their station needs.
- Step 3
Time each station
Elapsed time runs independently at every active station.
- Step 4
Confirm completion
Operators or connected tools confirm the work is done.
- Step 5
Check active positions
Empty positions are excluded while filling or emptying.
- Step 6
Advance the line
Factory OS requests the move, the safety PLC executes it.
The Line in production
A running line at a customer plant: bikes on the clamps, operators at their stations, the rail advancing at takt.
Running in production
A plant where The Line is installed, in their own factory film.
See the line running before you commit to it.
A line assessment maps your products, stations and takt. You get a layout, a station count and a Factory OS scope before any quote.
Contact
A question about The Line, Factory OS or a plant you are planning. Write to us or call.
Main headquarters
Fusion Industries SRL
Product design, industrial automation and software.
- Phone
- +40 771 021 483
- Address
- Str. Transilvaniei nr. 6555300 Cisnădie, Sibiu countyRomania
- Office hours
- Monday to Friday, 9:00 to 17:00 EET
- Company site
- fusion-industries.eu
France headquarters
BIKEBOTIX
- Contact
- Emmanuel GaillardGeneral manager
- Direct line
- +33 (0)4 50 22 06 03
- Mobile
- +33 (0)6 60 76 79 87
- Address
- 294 route des Grands Bois74370 VillazFrance
- Company site
- www.bikebotix.com